Pump type PE 150-53
Pump type PE 150-53
Centrifugal feed pumps PE 150-53 are designed to supply water to stationary steam boilers, with absolute vapor pressure up to 6.2 MPa (63 kgf / cm²). Feed water should have pH 7-9,2, the temperature not more than 438K (165 °C) and should not contain solid particles.
Pumps are manufactured in a climatic category of a moderately cold climate – they are designed for macroclimatic regions with temperate and cold climates, placement category 4 – operation in rooms (volumes) with artificially controlled climate conditions.
| Pump designation | Supply, m3/h | Pressure, m | Speed, rpm | Permissible cavit. reserve, m | Pump efficiency, % | Electric motor power, kW | Pump weight, kg | Unit weight, kg |
|---|---|---|---|---|---|---|---|---|
| PE 150-53 | 150 | 580 | 2980 | 6 | 71 | 500 | 1785 | 6075 |
Purpose and Application
The PE 150-53 centrifugal feedwater pump is designed for supplying water to stationary steam boilers with absolute steam pressure up to 6.2 MPa (63 kgf/cm²). It is widely used in industrial and energy facilities to ensure reliable boiler operation.
- Maximum Flow: 150 m³/h
- Maximum Head: 580 m
- Allowable NPSH: 6 m
Design Requirements
- High reliability and long-term service
- Free thermal expansion of rotor and stator without misalignment
- External tightness and absence of internal leaks
- Long service life: 15,000–30,000 hours with proper maintenance
- Protection against backflow
- Dynamic stability across the entire operating range
- Smooth, continuously falling head curve
- Ease of assembly, disassembly, and maintenance
Drive and Efficiency
- Typically driven by an asynchronous electric motor with frequency converter
- Nominal rotation speed: 2980 rpm
- Overall system efficiency (pump + drive): 71%
- Motor power: 500 kW
Design Features
- Single-Case Sectional Multistage Design: Ensures high efficiency and reliability
- Rotor Bearing Supports: Provides stability and reduces wear
- Thermal Expansion Compensation: Handles thermal changes in feedwater efficiently
- Flexible Rotor Shaft: Diameter-to-length ratio up to 1:20 for strength and durability
- Hydraulic Foot for Axial Load Compensation: Balances axial forces across all operating conditions
Dimensions and Weight
| Parameter | Value |
|---|---|
| Pump Mass | 1785 kg |
| Complete Unit Mass | 6075 kg |
| Overall Dimensions (L×W×H) | 3590 × 1285 × 1070 mm |
Materials of Construction
- Pump Body, Sections, and Bearings: Cast iron СЧ20 – strong and corrosion-resistant
- Rotor Shaft: Heat-treated steel 40Х – high strength and wear resistance
- Impellers: 25Л cast iron or stainless steel 20Х13 – durable and corrosion-resistant
Optional Upgrades
- Mechanical Seals: Replace traditional gland packing for reduced leaks and improved reliability
- Bearings in Pumped Medium: Simplifies maintenance and extends service intervals
- VDS Monitoring System: Vibration, axial displacement, speed, and temperature sensors for predictive maintenance
- Flow Path with Corrosion-Resistant Overlay: Stator in carbon steel with anti-corrosion surfacing; rotor in stainless steel
Operating Conditions
- Feedwater temperature: ≤165 °C (438 K)
- pH level: 7–9.2
- Water must be free of solid particles
- Suitable for moderate and cold climate regions (UHL climatic execution, GOST 15150-69)
Industrial Applications
- Energy: Thermal power plants, industrial boiler houses – supplying feedwater to high-pressure steam boilers
- Metallurgy & Heavy Industry: Steam generation for industrial processes
- Chemical & Petrochemical Industry: Delivery of high-temperature, clean water
- District Heating: Centralized heating systems in cities
Frequently Asked Questions about PE 150-53
- PE: Feedwater centrifugal pump for energy systems
- 150: Flow rate in m³/h
- 53: Pressure in kgf/cm² (≈5.3 MPa)
- Stationary steam boilers in energy (TPP), industrial, and heat supply systems
- Transfers feedwater in high-pressure applications
- High flow and head for servicing large boilers
- Energy-efficient (71% efficiency)
- Durable horizontal, multistage sectional design
- Designed for moderate and cold climates (УХЛ)
- Increased cavitation margin (~6 m) ensures safe operation
- Temperature: ≤165 °C
- pH level: 7–9.2
- Free of solids or abrasive/chemical impurities
- Operate within specified limits
- Maintain clean, temperature-controlled feedwater
- Inspect bearings and seals regularly
- Schedule preventive maintenance and replace worn parts
- Monitor vibration and noise levels